You're right — it should have checked, and it didn't. That's a straight miss: the builder spent twenty minutes assembling the boot image and then failed on something knowable in the first second.bobeeire
OK, that's your choice. But I think you need to trap there missteps or you will alienate potential users. I am creating recovery media on a smaller USB. Then, I will do a system backup and then a restore.
Fixed. The drive picker will now mark any stick over 32 GB ("TOO LARGE FOR FAT32") and refuse it before the build starts, with the reason spelled out — the media is formatted FAT32 and Windows can't FAT32-format anything above 32 GB. The check will also exist server-side (CLI included), and if a format failure like yours does slip through, the error now explains the size limit instead of just quoting a DiskPart code. For bigger sticks the suggestion is: build the ISO and write it with Rufus, which can format larger FAT32 volumes. This ships in the next release (0.6.93).
And fair on the wider point too — "trap the missteps before users hit them" is the right standard, and I'd rather hear it than lose you as a tester. restoring the system disk from inside Windows is now blocked up front (that's the fix from 0.6.92), and I've also just implemented the nicer version of that story — OPBS can now stage the restore and run it automatically after a one-shot reboot into a recovery environment built from your own Windows RE image, then come back to Windows and report the result. It's in testing now; I'll say more when it's shipped.
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